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Industry 4.0

FLAWLESS PRODUCTION
SHAPED BY DATA

With Industry 4.0 integration, we reduce the margin of error to zero, combining our production power with the speed of digital.

Live Data Stream
Real-Time

IoT and Real-Time Monitoring

IoT-enabled technologies on our production lines enable the instantaneous monitoring of workflows. Through these systems, efficiency and transparency are maximised.

Our closed-loop data management infrastructure, integrated with ERP and digital tracking systems, makes every stage of the production process visible and measurable.

Rollmech AR-VR remote collaboration platform visual
AR-VR Project

Remote Collaboration Platform

With our AR-VR Remote Working Project initiated in 2023, we are establishing a digital collaboration platform that eliminates boundaries with customers and suppliers.

Speed

Instant intervention for critical issues and rapid mobilisation. Physical distance is no longer a barrier.

Quality

Error identification and resolution through real-time remote meetings. Digital twin comparison capability.

Sustainability

We deliver a tangible reduction in our carbon footprint by reducing the need for travel.

Robotic Automation

Precision Engineering and Advanced Automation

Production excellence under a digital construct with 115+ customised assembly cells and automated welding systems.

Robotic Welding Cells

Millimetric-precision joining with MIG/MAG and SPOT welding robots. Every weld point is digitally recorded.

99.8% Precision

Transfer Machining Centres

Multi-axis, high-volume and precise metal processing operations with 44 transfer machining centres.

44 Machining Centres

AI Quality Control

Instant quality detection with image processing and AI algorithms. Autonomous systems that reduce human error to zero.

Zero Defect Target
Digital Twin

Digital Twin and Simulation

With our advanced software suite, which forms the foundation of our Co-Designer identity, parts are perfected in a digital environment before they are physically produced.

UG NX — 3D Modelling and CAM
Catia V5 — Surface and Solid Model Design
Hyperworks / Radioss — FEA and Crash Analysis
Teamcenter / Smarteam — PLM Management
HyperMesh / Inspire — Static and Dynamic Analysis

Kinematic Analysis

Digital validation of motion mechanisms

Crash Testing

Safety validation through crash simulations

Fatigue Analysis

Durability simulation with life cycle tests

Thermal Analysis

Heat distribution and thermal stress assessment

Cyber Security

Digital Fortress: Data Privacy

Our robust cybersecurity infrastructure, structured with a zero-data breach target, protects your production data at the highest level. Our ISO 27001 and TISAX certified processes are a benchmark in industrial security.

We continuously improve and upgrade our cybersecurity infrastructure with AI-powered intrusion detection systems and decoupled IoT networks.

ISO 27001
TISAX
Zero Breach

Proactive Threat Monitoring and Response (SOC)

Our cybersecurity operations center (SOC) proactively monitors threats 24/7, detects abnormal activity instantly, and ensures rapid response.

Decoupled IoT and Network Architecture

Segmentation of production and corporate networks minimizes the attack surface, isolates critical systems, and increases security levels.

End-to-End Data Encryption

End-to-end encryption is applied to all data transfers to ensure data integrity and minimize the risk of industrial espionage.

Combine Our Digital Solutions with OEM Standards

Contact us for detailed information about our Industry 4.0 infrastructure and digital engineering capabilities.

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